I once attended the
food safety team meeting of a food company. The team was reviewing their HACCP
program and the main purpose was to identify” what could go wrong” in their
operation. The operation manufactures prepared entrees that are stored and
shipped frozen for customers to re-heat and serve.
Every member
contributed suggestions which showed a commendable level of knowledge and
interest among the team. The team members’ work experience and commitment in
their respective roles was also evident in the suggestions and discussions of
the possible solutions.
Although I was eager
to let them know what I might also include, I waited until they were sure that
they had exhausted everything possible as far as they were able to predict.
They of course added the catch-all phrase “and anything else not immediately
apparent”.
As I did with the team, I am holding back here
as well and providing only the list that the team ended up with before my suggested
considerations. The team’s list for what could possibly go wrong included the following categories of
considerations:
-
Use of unsafe food
items from suppliers
-
Use of poor quality
items from suppliers
- Contaminants such as
flaking paint, rust and other debris from building structures or equipment
-
Equipment and
processing system failures that could lead to product contamination
-
Poor sanitation leading
to cross contamination (allergen, microbial or chemical)
-
Other forms of cross
contamination during storage due to improper segregation
-
Contamination from
personnel handling/preparing the food items due to poor GMPs
-
Preparation errors
such as using the wrong food items
-
Product mislabeling
or the use of the wrong packaging materials
While
the team’s list was technically sound, it was short. It failed to identify at
least one important consideration that needs to be included for all food operations. Your answer may be different from mine. If you wish, you may check out my answer in this article - “Our
Role in the Assurance of Safe and Sufficient Food Supply” under the "Real Solution" heading.
Posted By Felix Amiri
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